POLYRACK
CasTech
Die-cast aluminium enclosure with internal protection up to IP65 for chargers, controllers and field electronics in harsh environments.
Answers Mechanical protection
Product Details
From welding machines to battery charging systems, motor drivers to power converters, industrial electronics require high-performance packaging solutions, both thermally and mechanically.
Björn Tech brings Pada Engineering's cold plates and heat sinks, Sheen's thermal interface materials, YCC Fan's AC fans, POLYRACK enclosures and panel PCs, and Innodisk's industrial storage, memory, I/O and APEX AI systems together as one system. From the power stage of a welding machine to the operator panel and quality inspection beside the line, every component is chosen for the same machine.
| Areas of use | Welding machines, battery charging systems, motor drives, power converters and laser systems |
|---|---|
| Operation | Continuous duty at high power, often around the clock |
| Environment | Heat, dust and electrical noise on the shop floor and in control cabinets |
| Power stage | IGBT and SiC power semiconductors with high heat density |
| Cooling | Liquid cold plates, extruded aluminium heat sinks, thermal interface materials and AC fans |
| Mechanics | Die-cast enclosures up to IP65, DIN rail modules, embedded enclosures and panel PCs with an IP65 front |
| Connectivity | Isolated 1 GbE and 2.5 GbE; keyboard, screen and USB over Ethernet |
| Scope of supply | Cooling, enclosures, industrial PC components, connectivity and AI systems from one supplier, with custom design support |
IGBT and SiC power semiconductors in welding machines, motor drives, power converters and laser systems generate intense heat, which has to reach the cooler through an electrically insulating interface.
Our answer Liquid Cold PlatesThermal Film
Drives, chargers and controllers run for whole shifts in closed cabinets; without planned airflow, the heat stays inside with the electronics.
Our answer EmbedTechAC Axial Fans
Field and factory electronics need robust enclosures with a suitable protection class.
Welding arcs, motor drives and converters create interference, ground loops and surges right next to the control electronics.
Our answer RailoIsolated LAN Modules
The computer sits in the cabinet, but the operator works at the machine: screens and input devices have to withstand dust and water, or reach the operator from a distance.
Our answer PanelPC 2InnoEx Virtual I/O
Industrial PCs log process and quality data around the clock; storage and memory have to withstand continuous writes and sulfur in the factory air.
Defects and wrong labels have to be caught beside the line, and production knowledge should be usable on site without sending data to the cloud.
In industrial power electronics, reliability is decided where heat and electrical stress are highest. That is why we plan the system layer by layer: Pada Engineering's liquid cold plates and extruded aluminium heat sinks take the losses of IGBT and SiC power semiconductors, with engineering services and custom design support; Sheen's thermal films carry that heat across an electrically insulating interface; and YCC's AC fans move it out of the device and the cabinet.
POLYRACK's die-cast enclosures, DIN rail modules and EmbedTech platform protect the control electronics, and PanelPC 2 brings operation to the machine. Innodisk SSDs, DDR5 memory and isolated network modules keep industrial PCs running, and APEX systems add defect detection beside the line and generative AI in the control room.
The result: industrial electronics manufacturers and system integrators get thermal management and mechanical packaging from one engineering partner, with one bill of materials.
Each card shows the product's role in industrial equipment and the expectations it answers; the product's own page has the full specifications.
Rugged, EMC-ready enclosures for control electronics in the field, in the cabinet and at the machine.
POLYRACK
Die-cast aluminium enclosure with internal protection up to IP65 for chargers, controllers and field electronics in harsh environments.
Answers Mechanical protection
Product Details
POLYRACK
DIN rail or wall-mount module for control and interface electronics in the cabinet; EMC-ready and sized to your PCB.
Answers Electrical noise and surges
Product Details
POLYRACK
Expandable enclosure platform for embedded controllers and compact computers, with an adaptable ventilation concept and optional enhanced IP protection.
Answers Heat build-up in cabinets
Product DetailsThe heat path from the power semiconductor to the cabinet air; for air-cooled designs, Pada also supplies extruded aluminium heat sinks.
Pada Engineering · Cold Plate
Customisable liquid cooling for IGBT and SiC modules in inverters and power converters, and for laser systems with high heat density.
Answers Heat in power electronics
Product Details
Sheen · Thin Profile · SC Series
Thin film with a breakdown voltage above 4 kV (AC): insulates power semiconductors from the heat sink while carrying their heat.
Answers Heat in power electronics
Product Details
YCC Fan · AC Axial Fan
Fans that run directly from mains power in welding machines, chargers and control cabinets; glass-fibre reinforced housings give a long service life.
Answers Heat build-up in cabinets
Product DetailsOperation at the machine, and the computers that control and log the process.
POLYRACK
Operator panel with an IP65 front for 10.1" to 21.5" displays, PCAP or resistive touch and passive cooling up to 25 W TDP.
Answers Mechanical protectionOperation at the machine
Product Details
Innodisk · PCIe Gen3 · M key or B+M key
M.2 PCIe 3TE8 in 2242 and 2280 for IPCs and kiosks, with iSLC versions for logging.
Answers Reliable process data
Product Details
Innodisk · UDIMM · SODIMM · ECC · CSODIMM · CUDIMM · CAMM2
DDR5 SODIMM for industrial and panel PCs, with anti-sulfuration as standard.
Answers Reliable process data
Product DetailsNetwork links protected from the electrical noise of power stages, and I/O that reaches the operator from the cabinet.
Innodisk · 1 GbE and 2.5 GbE · isolated
Isolated Ethernet protects controllers from ground loops and surges.
Answers Electrical noise and surges
Product Details
Innodisk · Virtual I/O over Ethernet
Place the keyboard, screen and USB devices of a cabinet IPC up to an Ethernet cable's length away.
Answers Operation at the machine
Product DetailsDefect detection and recognition beside the line, generative AI in the control room; production data stays in the plant.
Innodisk · NVIDIA · compact RTX 2000 Ada
Compact AI box for defect detection at the machine, rated -20 ~ 60 °C.
Answers Quality control and AI on site
Product Details
Innodisk · Intel · Core Ultra with NPU
Low-power 36 TOPS box PC for object and label recognition beside the line.
Answers Quality control and AI on site
Product Details
Innodisk · NVIDIA · GeForce RTX 5080
Cost-efficient generative AI and LLM/SLM on site with a GeForce RTX 5080: operator assistants, work instructions and quality-record analysis, for control rooms at 0 ~ 45 °C.
Answers Quality control and AI on site
Product Details
Heat Sinks & Cold Plates
With Pada Engineering, we provide cold plate design, engineering services and supply for power electronics applications. With its innovative product approach and industry experience, Pada Engineering is a major player in the European heat sink market, serving a wide range of sectors including power electronics, renewable energy, medical, e-mobility, rail transportation, defence and RF signal processing.
Industrial Electronic Packaging — Authorised Distributor for Türkiye
With POLYRACK Electronic-Aufbausysteme GmbH, we offer integrated packaging solutions for the widest range of applications in the electronics industry. With more than 45 years of engineering expertise and relationships of trust with the world's leading electronics brands, POLYRACK operates on a global scale, from Europe to Asia and from North America to the Turkish market.
The product range covers 19" subrack and enclosure families, industrial PC and panel PC systems, CompactPCI / VMEbus / OpenVPX backplanes, DIN rail modules and customer-specific system platforms. Custom designs developed on the basis of standard catalogue products combine the cost advantage of series production with the flexibility of individual customer requirements. POLYRACK has a multi-technology manufacturing infrastructure including metal and plastic processing, aluminium extrusion and die-casting, plastic injection moulds, surface treatment, electronic assembly and logistics.
Thermal Interface Materials
With Sheen Electronic Technology, we offer a broad portfolio of thermal interface products including thermal pads, tapes, liquids, adhesives and gap fillers. Certified to UL, CE, ISO9001, ISO 14001 and IATF16949, Sheen is an established thermal materials manufacturer with extensive international references.
Industrial Fan Solutions
YCCFAN Technology is a leading brand specialising in high-performance axial and centrifugal fans for a wide range of industries. Together with YCCFAN, which offers application-specific solutions with AC, EC and DC fan types, we design ventilation systems optimised for customer needs.
Industrial Storage, Memory and Edge AI
With Innodisk, we offer industrial-grade flash storage, DRAM modules, embedded camera modules, network and I/O expansion cards and edge AI systems. Founded in Taiwan in 2005, Innodisk designs its products for extreme temperatures, shock and vibration, unstable power and long product life cycles; we integrate them into the enclosures and thermal solutions of our other brands.
We plan cold plates, interface materials, fans and enclosures around the same power stage, with engineering services and custom design support.
Cooling, enclosures, panel PCs, industrial storage and AI systems in one order, with one technical contact from design to delivery.
Fixed bills of materials and long-life products let you build a machine series with the same components for years.
Talk to our engineering team about your project.
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